Micro Welding Equipment from Macgregor Welding Systems Ltd

Resistance Welding Equipment from Macgrgor systems Lts

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Systems

MacGregor Welding Systems offers clients the choice of purpose built integration and part handling systems. The welding systems are designed, based upon customer and process requirements, and provide a tailored solution for industry.

Automation projects are defined by cooperative value engineering. This allows the customer to actively define the welding system requirements and design focus to be influenced by these requirements. The use of design validation and process development and testing is conducted throughout the project to ensure the system provides the required value and efficiency.

What Value does Engineered Process Automation Provide?

Integrated solution based upon requirements of process and product.
Removal of variables such as part position, part alignment, and part handling
Removal of operator variables
Automatic quality monitoring
Intelligent fault detection and tracking
SPC data collection facilities
Optional integrated product testing or inspection
Simplified operation
Reduced operator requirements

We also manufacture a range of other precision welding equipment including precision closed loop DC micro resistance spot welding power supplies and associated equipment, Micro TIG welding for the coil termination industry and Droplet Deposition for the lighting industry.

Innovative Design User Interfaces
MacGregor Welding Systems offers the latest technologies in user interfaces including PC, Graphical PLC, and Text based PLC Human Machine Interfaces. All systems are configured for fault tracking throughout the cell, assuring that faults are recorded and indicated when they occur.

The Micro Welding Power Supplies from MacGregor Welding Systems offer a graphical user interface featuring feedback trace display, digital unit configuration, and digital calibration. All MacGregor Welding Power Supplies are RS-232/485 capable allowing PC based SPC data collection and remote programming of welding profiles.

Typical Applications:

Connector and Cable Assembly
Lead and Wire Attachment
Coil Termination
Resistance Seam Welding
Lamp / Element Assembly
RF Circuit Assembly
Motor Assembly
Resistor / Capacitor Manufacture
Surge Suppresser Lead Attachment
Battery Cell Assembly
Battery Pack Assembly
Automotive Sensor Assembly
Commercial Gas Sensor Assembly
Automotive Components
Fuse Assembly
Metal Contact Relay Assembly

Innovative Solutions for Product Assembly Cells

System provides part location and rotation, wire feed and form, resistance spot welding, wire cut, and wire brush down.
System can be configured for multiple part types and set for step operation where development or troubleshooting is required.
System is based upon DC1001P precision Linear DC Welding Power Supply offering unsurpassed control, accuracy, and reliability.

Purpose Built Welding Systems for Customer

Specific Applications

Seam welding system for circular pressure diaphragms provides part location and clamping, part rotation, programmable welding settings, variable speed, and part ejection.
Components are automatically unloaded into Good and Reject tray.
Intelligent fault tracking provides troubleshooting codes for simple process and machine diagnostics.

Semi-Automatic HID (High Intensity Discharge) Lamp Welding System

Features multiple product tooling and adjustable welding head locations allowing for 40 products to be run.
Flexible control and welding power supply programming allows for products to be selected simply through a PLC interface.
Full process fault tracking indicates parts where faults were recorded at unload station.


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